Kitting & Assembly in Lutterworth

Kitting & Assembly in Lutterworth

Contract assembly serving Lutterworth and the wider Leicestershire: multipacks, gift sets, sub-assemblies and retail displays built before the orders arrive, not during them.

0800 772 0727
One SKUout of many
BOMcontrolled
24–72hsetup time
24/7CCTV monitored
The quick answer

WSUK assembles kits, multipacks and retail displays for Lutterworth brands — six components in, one sellable barcoded SKU out, which turns a six-line pick into one. From £0.45 per unit for simple builds. M1 (J20), A426, A5 and M6 (J1) on the doorstep; we also cover Rugby and Hinckley.

850+UK businesses served
2 hrsAvg. quote response
24–72hLive in days, not weeks
M1 · M6Golden Triangle base
No setup feeNo minimum commitmentMonthly rolling — cancel any monthVaried insurance cover
What We Offer

Six Components In, One Sellable SKU Out

Assembly done before the orders arrive is cheap. Assembly done during a rush is what makes a peak fall over.

Component Control

Parts received, counted against your bill of materials and held as components, so you always know how many finished kits you can actually build.

  • Goods-in count vs. BOM
  • Component-level stock visibility
  • Shortage flagged before the build

Build & Barcode

Kits assembled to a written spec and barcoded as one finished SKU — which is what lets a complex product be picked as a single line.

  • Built to written work instruction
  • New SKU barcoded & catalogued
  • First-off sample approved by you

Retail Displays & POS

Counter units, shelf-ready packs and promotional displays built, filled and wrapped ready to ship into a retail account.

  • Counter & floor display builds
  • Shelf-ready packaging
  • Promotional pack assembly
Transparent Pricing

Kitting & Assembly Pricing in Lutterworth

The same two tiers as every WSUK service. Short-term rate card for monthly rolling accounts — pay per unit built. Long-term contract rates tier down on repeat builds where the work instruction is already established.

Short-term · rate card

Monthly rolling — pay as you go

Per-job rate card

Pay-per-use published rates with no commitment.

  • Listed below per service / volume
  • No setup fee · no minimum
  • Cancel any month
  • Best for: spot, project, one-offs
Long-term · contract

12-month and 3-year commitments

Contract pricing

Locked-in rates on multi-year SLAs.

  • Up to 25–40% off published rate card
  • 12-month, 24-month, 36-month options
  • Dedicated capacity + KPIs
  • Best for: integrated, recurring volume
Simple Assembly
From £0.45per unit

Multipacks, banded sets and two-to-three component kits.

  • Barcoded as one SKU
  • Component count included
  • Polybag or shrink from £0.45
  • First-off sample approved
Retail Displays & POS
Quotedper unit

Counter units, floor displays and shelf-ready packs.

  • Built, filled and wrapped
  • To retailer specification
  • Shipped flat or assembled
  • Pallet supply £12.50

Indicative ranges based on standard requirements. Bespoke / hazardous / temperature-controlled goods are quoted separately. Get an exact quote for your volumes →

Local Coverage

Kitting & Assembly in Lutterworth — Leicestershire Local Knowledge

Few towns sit closer to the beating heart of UK distribution than Lutterworth. Magna Park - the country's largest dedicated distribution park - lies right beside it, and the whole town hangs off M1 Junction 20 in the LE17 postcode, barely 15 minutes from the DIRFT and Rugby core. Add the A426 running north to Leicester, the A5 tracing Watling Street, and M6 Junction 1 within easy reach, and you have one of the most connected logistics addresses anywhere in the Golden Triangle.

Magna Park is the defining feature. Home to some of the biggest sheds in Britain and a roll-call of national retailers' distribution centres, it has made Lutterworth a byword for large-scale warehousing and 3PL operations. Beyond the flagship park, the Mere Lane estate offers more accessible industrial space, so businesses that don't need a Magna Park mega-shed can still base themselves minutes from Junction 20 and the same motorway network.

The town's whole economy is built around national distribution, third-party logistics and warehousing - this is a place that exists to move pallets efficiently. Rugby and Crick are a short skip down towards DIRFT, Hinckley sits west, Leicester lies north up the A426, and Market Harborough is a cross-country run east. Because Lutterworth is so tightly wound into the M1 at Junction 20, goods staged here can reach the entire triangle core before many operators elsewhere have even cleared their yard.

Assembly work sits well alongside storage, and for Lutterworth brands that means components can land, be counted against the bill of materials and go straight to the build bench without a separate supplier or an extra freight movement in between.

Road links

M1 (J20), A426, A5 and M6 (J1).

From our hub

~15 min from the DIRFT / Rugby Golden-Triangle core.

Lutterworth sectors

National distribution, 3pl and warehousing.

Rugby Hinckley Leicester Market Harborough Magna Park (the UK's largest dedicated distribution park) Mere Lane

Kitting for Lutterworth Brands

Operating from the Golden Triangle on M1 (J20), A426, A5 and M6 (J1) — around 15 minutes from the DIRFT core, and within easy reach of Rugby, Hinckley and Leicester.

BOM ControlledBarcoded OutputNo Setup FeeGolden Triangle
0800 772 0727

How it works

From first contact to live operation, our typical onboarding takes less than a week.

1

Tell us your needs

Volumes, SKUs, peak season, integrations. One 10-minute call is enough.

2

Quote in 2 hours

Transparent line-item pricing on a single page — no hidden fees, no jargon.

3

Site visit (optional)

Walk the floor with our ops team. Bring your operations lead, not just procurement.

4

Live in 24–72h

Stock in, scanning live, integrations active. Daily standups for the first two weeks.

Common Questions

Frequently Asked Questions

Local answers for Lutterworth, plus the questions every kitting & assembly client asks.

What makes Lutterworth so central to UK distribution?

It sits right on M1 Junction 20 beside Magna Park, the UK's largest dedicated distribution park, and is only about 15 minutes from the DIRFT/Rugby core. Few LE17 addresses are better wired into the national motorway network.

Do I have to be on Magna Park to store in Lutterworth?

Not at all. Magna Park suits large-scale 3PL and national DCs, but the Mere Lane estate offers more modest industrial units minutes from Junction 20 - so we can match smaller operations to the same excellent connectivity.

How fast can goods move from Lutterworth into the triangle core?

Very fast. With Junction 20 on the doorstep and Rugby, Crick and DIRFT just down the M1 and A5, stock staged in Lutterworth can reach the heart of the Golden Triangle in well under 15 minutes.

Which roads connect Lutterworth to the wider region?

The M1 at Junction 20 is the main artery, with the A426 running north to Leicester, the A5 along Watling Street, and M6 Junction 1 within easy reach for westbound and Birmingham-bound loads.

Is Lutterworth suitable for large-scale 3PL work?

It is arguably the ideal spot for it. Magna Park was purpose-built for exactly this kind of high-volume, multi-client warehousing, and its position at Junction 20 lets 3PL operators serve the whole Midlands from a single base.

What can you assemble for Lutterworth businesses?

Multipacks and banded sets, gift and starter kits, sub-assemblies, promotional packs, and retail display or POS units built and filled to the retailer’s spec. Simple assembly from £0.45 per unit; complex builds quoted once we have seen the spec.

How do you make sure it is built right?

A written work instruction agreed with you, a first-off sample approved before the run starts, and a QC check per batch. Components are counted against your bill of materials at goods-in, so shortages surface before the build rather than during it.

Do finished kits get their own barcode?

Yes — the kit becomes its own SKU with its own barcode and stock figure, which is what turns a six-component product into a single pick line when the orders arrive.

Can you build ahead of a campaign?

Yes, and it is worth planning. Tell us the launch date and the build is finished beforehand, so a spike in Lutterworth orders clears the same day instead of backing up behind assembly work.

Can unsold kits be taken apart again?

Yes. De-kitting returns components to stock as individual SKUs, which usually beats discounting a seasonal set. Component storage is from £4.50 per pallet per week.

Why brands switch to WSUK for Kitting & Assembly in Lutterworth

What you getWSUKGeneric 3PL / DIY
Live within 24–72 hoursYesRarely
First-off sample approved before any runYesRarely
Finished kits barcoded as one SKUYesRarely
No setup fee & no minimum buildYesRarely
Component-level stock visibilityYesRarely
De-kitting back to components availableYesRarely

Kitting & Assembly clients say — Lutterworth & Leicestershire

★★★★★4.9 / 5across 200+ verified client reviews
★★★★★

"Basing our DC at Magna Park put us minutes from Junction 20 and the whole triangle. WSUK manage our overspill so cleanly we barely notice the peaks anymore."

Tom Radford

National Distribution Manager, retailer · Lutterworth

★★★★★

"Lutterworth is as connected as it gets. The A426 north to Leicester and the M1 south to DIRFT mean we cover the Midlands from one site without ever feeling stretched."

Karen Locke

3PL Operations Director · Lutterworth

★★★★★

"WSUK had us live in 36 hours and absorbed our Q4 peak without a blip. The rate card was exactly what we paid — no surprise charges at month-end."

Sarah Marshall

Head of Ops · eCommerce brand

★★★★★

"We switched from a national 3PL and immediately saved 18% on storage. The single point of contact and the 2-hour quote turnaround were the difference."

James Knowles

Supply Chain Director · FMCG importer

★★★★★

"Same-day couriers from their Midlands base have saved us on three production stoppages this year. Ring, dispatch, done — within the hour."

Priya Raman

Procurement Lead · UK manufacturer

Coverage

Other Areas We Serve

We provide kitting and assembly across Lutterworth, Leicestershire and the wider Golden Triangle — Rugby, Hinckley and Leicester and beyond. Explore nearby service areas.

View all Kitting & Assembly areas →

Also serving nearby

Start Kitting & Assembly in Lutterworth Today

Get a free per-unit quote for kitting, bundling and light assembly in Lutterworth.

0800 772 0727
Call 0800 772 0727